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Setup Sheet Application

The Process Sheet Application is a custom web app designed to speed up the CNC machine setup process. The application is customized for manufacturing machine shops to set up various CNC machines, including lathes, milling machines, drills, etc.

 

About the Setup Sheet Application

The Process Sheet Application is a custom web app designed to speed up the CNC machine setup process. The application is customized for manufacturing machine shops to set up various CNC machines, including lathes, milling machines, drills, etc.

#1 Replaces manual setup, spreadsheets, and Excel sheets with an automated setup process and digital process sheet application.
#2 Centralize all the machine shop, setup, and tooling information on a single platform and provide easy access to it.
#3 Provide detailed tooling information, tool selection, maintenance, and inventory, including images, GRNs (part numbers), and offsets.
#4 Eliminates machine downtime and production delays. It maximizes tools life and machine productivity.
#5 It provides custom reports and analytics for each job, e.g., daily, weekly, and monthly reports.

Process Sheet Application Features

The operation sheet tool is a specialized software solution and a custom module of manufacturing ERP designed to enhance the efficiency of CNC machine setups in manufacturing environments.

Job Information:
1. Part name and drawing number.
2. Material type and dimensions.
3. Machine type and model.
4. Tooling requirements (tools, speeds, feeds, etc.).
5. Workpiece clamping and fixture details.

Setup Instructions:
1. Clear and concise instructions for each step of the setup process.
2. Visual aids (sketches, diagrams) to clarify procedures.
3. Notes and comments for operators.

setupsheet

Integration with Tool Crib App (Optional)

The production sheet is integrated with a Tool Crib Application (Tools inventory and tooling information management app) for automatic synchronization of tooling information.

This Tool Crib integration with the setup app is for automatic synchronization of tooling data (e.g. tool selection, maintenance, cutting tools like end mills, drill bits, face mills, reamers, thread mills, and specialized tools) to ensure only tools available on a specific machine are selectable for setup sheets associated with that machine profile.

setupsheet

Creating Custom Process Sheets

To create the setup sheet to set up a machine job, select the machine, part number, operation, material requirements, turret, cycle time, cutting parameter, etc. These setup sheets in machine shops are generated automatically, the user just needs to specify the necessary information for each job.

#1 Accessing the App: Open the Application from any device, like a computer or tablet, using the preferred internet browser.
#2 Select the Machine: Choose the specific CNC machine, such as a lathe or mill, from a list customized to your shop.
#3 Choosing the Part or Job: Select the part or job to be set up, with the app pulling relevant data from your existing databases.
#4 Generating the Setup Sheet: Click to create a digital setup sheet that includes tools, instructions, and other critical details, often automated for accuracy.
#5 Reviewing and Customizing: Review the sheet for accuracy, make any necessary adjustments, and add special notes if needed.
custom setup sheet

Achievements/Results After Integration at CAMCO Manufacturing (Machine Shop)

This CNC process sheet software will make your machining operations more efficient and productive. After successfully integrating the setup sheet into our machines, we have experienced approximately a 32% increase in overall production. This experience allows us to continue working, customize the application for individual business requirements, and help them improve their machining efficiency. The implementation of the Setup Sheet Application at Camco Manufacturing resulted in significant improvements:
  • Reduced Setup Time: By 30-40% through standardized procedures and automated calculations.
  • Increased Machine Utilization: By 10-15% due to optimized setup times and minimized downtime.
  • Improved Product Quality: Reduced defects and rework by 10-15% through consistent setup procedures and quality control checks.
  • Enhanced Employee Training: Accelerated operator training by 30-40% through clear, concise instructions and interactive training modules.
  • Enhanced Data-Driven Decision Making: Improved decision-making capabilities through real-time data and analytics.
setup sheet dashboard

Let’s Simplify Your CNC Setup Process Using Setup Sheet Application

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Why Choose Texono?

Intuitive User Interface

A complex setup that previously took 3 hours was reduced to 2 hours and resulted in a 33% time savings.

Seamless Integration

The application identified a recurring issue with a specific machine, leading to proactive maintenance and preventing 5 hours of unplanned downtime.

Built-in Machinist Calculator

The application’s clear and concise instructions enabled a novice operator to attain full productivity within 3 days.

setupsheet operation

Let’s Streamline Your CNC Setup and Machine Shop Operations

If you’re a manufacturing machine shop looking to automate the CNC machine setup process and eliminate manual/traditional approaches. We offer flexible deployment options to meet your specific requirements. Book a demo to discuss details with our experts, or contact us today to discuss the best deployment option for your shop. 

 

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